- 3,6 hectares
- In ground moulding: based on max pouring rate
- Floor moulding: 4 m x 4 m box
- Production moulding: 450 mm x 600 mm
- 800 mm x 800 mm
- 1000 mm x 1000 mm
- A) 2 x Top hat oil fired furnace plus quench pit for annealing hardening, and stress relieving (size 1200 x 1200 x 2400 mm).
- B)1 x Top hat electric furnace for annealing & stress relieving (size 1250 x 2400 x 3400 mm).
- In house drilling with machining subcontracted to appropriate facilities in the greater Durban area.
- New and repair work by 4 Patternmakers with balance sub-contracted.
Unit Casting Mass
- SG Iron : 500 grams to 8,000 kg
- Cast Iron : 500 grams to 8,000 kg
- Stainless Steel : 500 grams to 4000 kg
- Steel ( Carbon ) : 1 kg to 4,000 kg
- 1 x 30 tonne
- 2 x 10 tonne
- 2 x 5 tonne
- 3 x 2 tonne
- “Synchro” computerised production management.
- Spectrographic analysis with certificate if required.
- Thermal analysis with nodularity , tensile, carbon equivalent , silicon and total carbon.
- Microstructure report available.
- Magnetic particle & die-penetration crack detection.
- BHN hardness testing.
- X-RAY on request.
- The company is ISO 9001:2008 listed (Registration No. LS 2327)
- Order requirements will be met by working to an agreed Quality assurance plan.
- Independent quality control arrangements may be made with a third party test house.
- Grey Irons , Ductile Irons , High Chrome Irons , Steels ( carbon ), Stainless Steels and Manganese steels.
- A schedule of the 89 material grades produced is available on request detailing characteristics , typical applications, specification cross references , tensile strength and machineability.
- As per chemistry supplied.
- Electric Induction Furnaces
- 2 x 3,500 kg. Capacity 250 Hz 1250 kWh
- 1 x 2,000 kg. Capacity 500 Hz 1000 kWh
- 2 x 500 kg. Capacity 1,000 Hz 250 kWh
- 1 x 150 kg. Capacity Body running off 250 kWh power pack
- Zircon , Silica , Chromite.
- Mechanised Greensand recycle plant. (6 ton / hr Badisher Mill)
- Sodium Silicate / Carbon Dioxide.
- Furane Selfset with reclamation plant.
- Mixers – 1 x 12 ton/hr articulated – 2 x 8 ton/hr high speed.
- Ashland Isocure Cold-box system.